Microbial Limit Test for Pharmaceutical Products (PDF included )

Rahul Kashyap
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Microbial Limit Test For Pharmaceutical Products 

Microbial limit test for pharmaceutical products PDF


v  Clean the outer Surface of the sample with 70% IPA and Actuate 10 ml sample under sterile

condition in sterile class A volumetric measuring cylinder or Approx. 10gm sample weighing on calibrated weighing balance. Exact volume of sample transfer to 90 ml sterile

              Tryptone Soya Broth with 0.5% Soya lecithin & 4% Tween 20 in screw caped Glass Bottle.

v  Mix well to obtain a uniform 1:10 (v/v or w/v) dilution.

v  If required, make further dilution with concern to specification limit. 

 

Note: If required add exact 10 ml or 10 gm sample to 10 ml tween 80 for neutralization, Add this solution to 80 ml sterile Tryptone Soya Broth with 0.5% Soya lecithin & 4% Tween 20 in screw caped Glass Bottle.

Determination of Total Aerobic Microbial Count by (Pour Plate Method)

v  Pour 1 ml or required quantity from prepared dilution of sample using sterile calibrated Micropipette to sterile duplicate Petri plates.

v  Pour 20-25ml of sterile Soybean Casein Digest Agar/Tryptone Soya Agar (cooled up to 

             450 C) in both plates.

v  Mix the content of petri plates by rotating clock and anticlock wise the plate, and allow  

              medium to solidify.

v  Incubate the plates in an inverted position at 30 to 35o C for 3-5 days.

v  Determination of Total Yeast & Mold Count by (Pour Plate Method)

v  Aseptically transfer 1ml or required quantity from the prepared dilution into two sterile duplicate Petri plates.

v  Add 20-25 ml of sterile Sabouraud Dextrose Agar in both petri dishes.

v  Mix the contents of petri plates by rotating clock and anticlock wise the plate and allow   

             medium to solidify.

v  Incubate all the plates at 20 to 25oC for 5-7 days in an inverted position.

v  After incubation period count the number of colonies from each plate and find out the  

              average.

v  Express the result as Colony Forming Unit (cfu) per gm/ml divided by volume taken by       multiplying average number of cfu/plate with dilution factor. If no colonies are observed express the result as number of colonies less than dilution factor. 

v  If counting of colonies is not possible due to high count or merged colonies total count  

             test shall be repeated after further diluting solution/suspension.

v  If total count observed in retest are not conforming to specified limits the material will be   

             considered failing in the tests.

Positive Control

Carry out a control test by adding 1 ml of Microbial Culture Suspension of B. subtilis containing 10-100 cfu/ml and pour SCDA/TSA media & Incubate 30-35° C for 3-5 days and C. albicans containing 10-100 cfu/ml and pour 20-25 ml SDA Media & after solidify Incubate at 20-25°C for 5-7 days.

             Negative Control

Perform negative control using 1 ml diluent and pour SCDA Media & after solidify Incubate at 30-35°C for 3-5 days & SDA media at 20-25°C for 5-7 days.

Determination of Total Aerobic Microbial Count by (Filtration Method)       

Procedure: microbial limit test for pharmaceutical products pdf

            Arrange sterile membrane filtration assembly. Add 10 ml sample (from 4.1) to the 100 ml  

               sterile purified water with the help of Micropipette and mix thoroughly. filter the solution 

              through NMT 0.45μm sterile filter and Rinse the filter with 200 ml Sterile purified water.    

              Transfer the filter paper with sterile forceps on SCDA/TSA plate and Incubate in inverted 

              condition at 30-35oC for 3- 5 days. After incubation period counts the number of colonies.

v  Express the result as Colony Forming Unit (cfu) per gm/ml, If no colonies are observed 

              express the result as number of colonies less than dilution factor. 

v  If counting of colonies is not possible due to high count or merged colonies total count  

              test shall be repeated after further diluting (1:10) solution/suspension.

Positive Control

v  Take 1 ml of Culture Suspension containing 10-100 cfu/ml of B. subtilis and add to 100 ml  

Sterile purified water and mix thoroughly. filter the solution through 0.45μm sterile filter and Rinse the filter with 200 ml Sterile purified water. Transfer the filter paper by sterile

              forceps on SCDA/TSA plate and Incubate in inverted condition in incubator at 30-35oC for 

              3-5 days. After incubation period counts the number of colonies.

Negative Control

v  Take 10 ml of Diluent in 100 ml Sterile purified water and filter through 0.45μm sterile

             Filter and Rinse the filter with 200 ml Sterile purified. Transfer the filter paper by sterile 

              forceps on SCDA/TSA Plate and Incubate in inverted condition in incubator at 30-35oC  

                for 3-5 days. After incubation period counts the number of colonies.

v  Determination of Total Yeast & Mold Count by (Filtration Method)        

Procedure: microbial limit test for pharmaceutical products pdf

v  Arrange sterile membrane filtration assembly. Add 10 ml sample (from 4.1) to the 100 ml  

               sterile purified water with the help of Micropipette and mix thoroughly. filter the solution 

              through NMT 0.45μm sterile filter and Rinse the filter with 200 ml Sterile purified water.    

              Transfer the filter paper with sterile forceps on SDA Plate and Incubate in inverted 

              condition at 20-25oC for 5-7 days. After incubation period counts the number of colonies.

v  Express the result as Colony Forming Unit (cfu) per gm/ml, If no colonies are observed 

               express the result as number of colonies less than dilution factor. 

v  If counting of colonies is not possible due to high count or merged colonies total count  

               test shall be repeated after further diluting (1:10) solution/suspension.

Note: - If a high bacterial count observed in Plate of SDA Repeat the test and use Sabouraud 

              dextrose Agar with 0.5% Chloramphenicol.

            Positive Control

v  Take 1 ml of Culture Suspension containing 10-100 cfu/ml of C. albicans and add to 100   

ml Sterile purified water and mix thoroughly. filter the solution through 0.45μm sterile filter and Rinse the filter with 200 ml Sterile purified water. Transfer the filter paper by sterile forceps on SDA Plate and Incubate in inverted condition in incubator at 20-25oC for 5-7 days. After incubation period counts the number of colonies.

Negative Control

v                Take 10 ml of Diluent in 100 ml Sterile purified water and filter through 0.45μm sterile

Filter and Rinse the filter with 200 ml Sterile purified. Transfer the filter paper by sterile forceps on SDA Plate and Incubate in inverted condition in incubator at 20-25oC for 5-7 days. After incubation period counts the number of colonies.

v  The maximum countable number on a plate is 250 CFU for TAMC and 50 for TYMC

v  TAMC was formerly referred to as Total Mesophilic Count(TMC) and Total Viable Count    

              (TVC).

v  To avoid growth, the Sample preparation should be tested within 1 hour of dilution.

v  Interpretation of Results

v  TAMC

              The TAMC is considered to be Equal to the number of CFU found using TSA; if colonies 

             of Fungi are detected on this medium, they are counted as part of TAMC. 

v  TYMC

v  The TYMC is considered to be Equal to the number of CFU found using SDA; if colonies 

              of bacteria are detected on this medium, they are counted as part of TYMC. When the 

              TYMC is expected to exceed the acceptance criterion due to bacterial growth, 

              Sabouraud dextrose Agar containing Antibiotic may be used. The organism should be 

              identified and noted.

v  Specified Micro-organisms               

                 

Pre-treatment of sample

    Transfer 10gm/10 ml of the sample to the 90 ml of sterile Tryptone Soya Broth or   

     Soyabean Casein Digest Broth with 0.5% Soya lecithin & 4% Tween 20 in screw cap glass

     bottle and mix.

Note:

•          If required, make further dilution with concern to specification limit.

•          If required add exact 10 ml or 10 gm sample to 10 ml tween 80 for neutralization, Add this solution to 80 ml sterile Tryptone Soya Broth with 0.5% Soya lecithin & 4% Tween 20 in screw caped Glass Bottle.

Enrichment of sample

v  Transfer 10 ml of pretreatment sample from (4.9.1) in 90 ml Tryptone Soya Broth or

Soyabean Casein Digest Broth with 0.5% Soya lecithin & 4% Tween 20 in screw cap glass

bottle and mix. and Incubate at 30-35oC for 18-24 hrs. 

Negative control

Incubate 90 ml of sterile Tryptone Soya Broth or Soyabean Casein Digest Broth with 0.5% 

Soya lecithin & 4% Tween 20 in screw cap glass bottle at 30-35° C for 18-24 hrs.  as a 

Negative Control.

Escherichia coli

Procedure

After incubation shake the broth (under the section enrichment of sample) and transfer 

1 ml of enriched sample to 100 ml of MacConkey broth and mix thoroughly. Incubate at 

42 to 44oC for 24 to 48 hrs. If growth observed in MacConkey broth medium, streak on a  

plate of MacConkey agar and incubate in inverted condition in incubator at 30 to 35oC for 

18 to 72 hrs. If pink color, non-mucoid colonies observed on MacConkey agar medium, 

it indicates the possible presence of Escherichia coli and carry out biochemical tests.

Biochemical Test

Indole Test

Transfer suspected colonies from MacConkey agar to 10ml of peptone water. Incubate at

30 to 35°C for 24 to 48 hrs. After incubation, add 3 to 4 drops of Kovac’s reagent in  

peptone water tube. If red color ring produced in tube.  it indicates the presence of 

Escherichia coli.

Positive Control

Carry out a control test using 0.1ml of the enrichment culture containing 10 to 50 

Escherichia coli (MTCC 452/NCIM 2065). if pink color, non-mucoid colonies not observed

test is invalid.

Perform negative control using Autoclaved media as blank.

Salmonella spp.

Pre-treatment of sample 

Clean the outer Surface of the sample with 70% IPA and Actuate 10 ml sample under sterile

condition in sterile class A volumetric measuring Cylinder or Approx 10gm sample weighing 

on calibrated weighing balance and transfer to (required dilution) sterile Tryptone Soya Broth with 0.5% Soya lecithin & 4% Tween 20 in screw caped Glass Bottle.

If required add exact 10 ml or 10 gm sample to 10 ml tween 80 for neutralization, Add this solution 180 ml sterile Tryptone Soya Broth with 0.5% Soya lecithin & 4% Tween 20 in screw caped Glass Bottle.

Note:  If required, make further dilution with concern to specification limit. 

Procedure

After incubation shake the broth and transfer 0.1 ml of enriched sample to 10 ml of 

Rappaport Vassiliadis Salmonella enrichment broth and mix thoroughly. Incubate at 

30-35oC for 18 to 24hours. If growth observed in Rappaport Vassiliadis Salmonella

enrichment broth, streak on a plate of Xylose lysine Deoxycholate Agar and incubate in 

inverted condition in incubator at 30o to 35o for 24 to 48 hrs. If red colonies with or without 

tests.

H2S Production

Inoculate suspect colonies of Salmonella in triple sugar agar from Xylose lysine    

Deoxycholate agar, incubate the tubes at 30 to 35°C for 18-24 hrs. If black coloration along

the line of stab inoculation observed (due to H2S production), it indicates the presence of 

Salmonella.

Interpretation of the results

If there is no growth of colonies with black center and in 48 hrs. the colonies become

uniformly black surrounded by a dark zone and metallic sheen and identification tests are negative it indicates absence of Salmonella and the sample passes the test.                                     

Positive Control 

Carryout a control test using 0.1ml of the enrichment culture containing 10 to 50   

Salmonella spp., prepared from 24 hrs. old culture. The test is invalid if the result does not 

indicate that the control contains Salmonella spp. 

Negative Control

Incubate Sterilized media as blank.

•          Pseudomonas aeruginosa

Procedure

Streak loop full pretreated sample  on the  

surface of Cetrimide Agar and incubate in inverted condition in incubator at 30-35oC for 

18-72 hrs. If greenish colored colonies are observed, then carry out 

the identification test (oxidase) and pigment test.

Pigment Test

Streak respective suspect colonies from the surface of Cetrimide Agar on the surface of  

Pseudomonas Agar Medium for detection of fluorescein and Pseudomonas Agar medium 

for detection of Pyrocyanin contained in petri dishes. Cover the plate and incubate in an

inverted position at 30-35oC for 48hrs. Examine the colonies (Table 1).

Oxidase Test

Oxidase disc touch in colonies rapidly colour change in blueish within 20 sec. If there is 

no changing to blue, the sample meets the requirements of the test for the absence of 

Pseudomonas aeruginosa.   

Medium

Colony Characteristics

Fluorescence in UV light

Oxidase Test

Gram Strain

Cetrimide Agar Base

Generally greenish

Greenish

Positive

Negative Rods

Pseudomonas Agar Medium for detection of Fluorescein

Generally colorless to yellow

Yellowish

Positive

Negative Rods

Pseudomonas Agar Medium for detection of Pyrocyanin

Generally greenish

Blue

Positive

Negative Rods

 

Interpretation of the results

If there is no growth of such type of colonies (table 1) and the identification tests are   

negative, it indicates the absence of Pseudomonas aeruginosa and the sample passes 

the test.

Positive Control

Carryout a control test by using 0.1ml of the enrichment culture containing 10 to 50

Pseudomonas aeruginosa (MTCC 1688/NCIM 2200. The test is invalid if the result does  

not indicate that the control contains Pseudomonas aeruginosa.

Negative Control

Incubate pre incubated Cetrimide Agar media as blank.

Staphylococcus aureus

Procedure

Streak loop full pretreated sample (under the section enrichment of sample 4.9.2) on the 

surface of Mannitol-Salt Agar Medium.  Incubate the plates in an inverted position at 

30-35°C for 18 to 72 hrs. If upon observation yellow or white colonies with yellow zones  

are observed carry out the coagulase test.        

Coagulase Test

Transfer representative suspect colonies from the agar surface of Mannitol Salt agar to 

tube containing 0.5 ml of mammalian, preferably rabbit or horse, plasma with or without

additives.  Incubate at 30-35°C and examining the tubes at three hours and subsequently 

at suitable intervals up to 24 hours. If coagulation in any degree not observed, the sample 

meets the requirements of the test for the absence of Staphylococcus aureus.

Interpretation of the results

If there is no growth of yellow or white colonies with yellow zones and the identification   

tests are negative, it indicates the absence of Staphylococcus aureus and the sample

passes the test.       

Positive Control 

Carry out a control test using 0.1ml of the enrichment culture containing 10 to 50   

Staphylococcus aureus (MTCC 737/NCIM 2079). The test is invalid if the result does not 

indicate that the control contains Staphylococcus aureus.  

Negative Control

Incubate pre incubated Mannitol Salt Agar media as blank.

Transfer 10 ml of pretreatment sample from (4.9.1) in 90 ml Tryptone Soya Broth or

Soyabean Casein Digest Broth with 0.5% Soya lecithin & 4% Tween 20 in screw cap 

Glass bottle and mix thoroughly and Incubate at 30-35oC for 48 hrs. 

Procedure

Streak a portion of the pretreated sample from (4.13.1) on the surface of Burkholderia

Agar/ MacConkey agar and Incubate in inverted condition in incubator at 30-35°C for 48

to72 hrs. 

Interpretation 

Growth of colonies indicates the possible presence of objectionable organisms

(including Pseudomonas species; Ralstonia & Burkholderia cepacia). This is confirmed 

by identification test. The sample complies with the test if no colonies are present or if 

the identification tests are negative.

Positive Control 

Carry out a control test using 0.1ml of the enrichment culture containing 10 to 50

Burkholderia cepacia.

Negative Control

Perform negative control using Autoclaved media as blank.

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